Best Welding Helmet Under $100 | LemmeReview – 2019

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LemmeReview


Welding helmets, also known as welding hoods, is the most essential item for a welder to own. This item serves different purposes such as protecting the eye from infrared and ultraviolet rays emitted by the welding arc as well as guarding the face from potential debris. They are mainly powered by battery but some solely by solar power. Developed about 50 years ago, these helmets have evolved various specifications that provide different advantages. We will demystify the applications of these helmets and give our top picks of the best available.

Featured Recommendations

10 Best Products

1. iMeshbean Pro Cool

98

Overall

98

Features

98

Value

96

Materials

98

Durability

99

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Pros:
  • Fully automatic
  • Heavy duty
  • Unique design
  • Auto-darkening
Cons:
  • Expensive

Summary:

The iMeshbean Pro Cool is a special helmet of unique function and quality. It is not only the look of this helmet that is interesting-it also has some pretty cool features. It has a unique energy mechanism with solar cells that charge in response to sunlight or welding. It’s PC protection piece is splashproof and resilient. In terms of functionality it’s grinding feature easily switches to the grinding state. Additionally, it features darkness shade control 9-13. Lastly, its design is fashionable and durable and made for professional wear.

 

Review:

This helmet is one of the most quirky options for the edgy creative. It is a truly versatile option with the ability to adjust the button size of the headband to fit different head shapes and sizes.

Extra Features & Tips:

Sold with 2 extra lens covers pieces and lifetime warranty.

 

Cost and Value:

This helmet is right at the $100 threshold. Yet due to the novelty of its design and adjustable fitting, we would say that it is entirely work the price as a Best Welding Helmet Under $100.

2. Tanox ADF-206S

97

Overall

97

Features

98

Value

96

Materials

97

Durability

97

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Pros:
  • Easy to use
  • Great value
  • Lightweight
Cons:
  • Vague instructions

Summary:

The Tanox ADF-206S is a curvy helmet type with a unique package and set of specifications. This helmet is is made for automatic on/off power for grinding, MIG, MMA, MAC/CO2, TIG, Arc Gouging and plasma cutting. There is a 0.1-1sec infinity knob with a grinding of 0000. Other components are its ADF self check, low amperage TIG, solar cells and 2-year threshold lithium battery.

 

Review:

This product excels in functionality, adjustability and overall quality. It is suited to serve all of the needs of welding-from hobbyist activity to professional use. The darkening lens works especially well and the user has a variety of darkening shades from which to choose for welding-with practical control placed on the hoods exterior. Also, the auto darkening feature is easily disengaged while in Grind mode.

Extra Features & Tips:

This helmet is sold with some pretty awesome additions. It includes a helpful set of lens covers that protect the viewing area from dirt, grease and debris. Also, a pair of durable Grade A 16-inch welding gloves are packaged with the set. These are top quality and are made with long sleeves that protect arms and clothing for extended use. They are constructed with a double layered fire retardant leather, seamed with a special Kevlar stitching thread.

 

Cost and Value:

Priced at half of our threshold, this helmet is an amazing value for its cost. It contains features that are typically only found on more expensive helmets such as the low battery warning light and test switch.

3. Antra AH6-260-0000

95

Overall

95

Features

94

Value

93

Materials

99

Durability

98

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Pros:
  • Great for TIG, MIG, and Arc
  • Smooth transitions
  • 16 shade options
Cons:
  • adjustability could be better

Summary:

This helmet, constructed of Polymide Nylon is one of the most durable options on this list. Yet, it is also one of the lightest, only weighing 455g. It is equipped for MIG, TIG, MMA and Plasma applications. It has a built in passive filter for UV/IR protection. This component works independently, functioning with or without power. This helmet is also optimized for grinding before welding due to its Quick Grind Switch.

 

Review:

The Antra AH6-260-0000 Solar Power Auto Darkening Welding Helmet is a versatile, lightweight helmet that is perfect for cutting, grinding and welding purposes. It has great sensitivity control and adjustable time display.

Extra Features & Tips:

This set is sold with one interior lens cover plate and 6 exterior lens cover plates.

 

Cost and Value:

This easy to use helmet is of tremendous value. It is one of the least expensive options on this least, yet fully equipped for basically all welding needs. Its ease of use is a special asset that gives this option even greater value.

4. Instapark ADF Series GX990T

94

Overall

94

Features

93

Value

96

Materials

97

Durability

91

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Pros:
  • Helmet with modern, edgy look with conveniently designed external controls
  • Built of lightweight, durable composite material
  • Great range of variable shade adjustments
Cons:
  • A few adjustments needed at lower amperage settings

Summary:

This helmet has a great array of unique specifications. It is solar powered and contains 4 arc sensors as well as an auto darkening filter. Notably, it has the largest viewing area in its class at 3.94” x 3.86”. In terms of shade adjustment it is convenient with controls numbered 5-13. It has a resting shade at the setting of 4. Its main functions are TIG, MIG and Stick (arc welding). It is constructed of a composite material with a padded interior and ratcheting headband. This makes it lightweight, durable and built for maximum comfort. It’s productivity is based in its reduction of the stop-and-start time typically required with passive lens welding helmet types. The auto darkening filter greatly assists with this aspect in the ease of switching between torch placements.

 

Review:

The Instapark ADF Series GX990T Solar Powered Auto Darkening Welding Helmet is comfortable, durable, lightweight and highly specified. One thing to consider is the adjustments required for its use at lower amperage settings. When welding at less than 50 amps, the sensitivity must be turned to the max. It also may take a little patience in switching to darkening settings in this range. Outside of these considerations, this helmet is suited for the most heavy duty of welding needs.

Extra Features & Tips:

For convenience, this product is sold with a carry bag as well as a replaceable CR2450 battery.

 

Cost and Value:

This helmet is amazing value. It functions similarly to higher priced helmets as it works well on the higher settings with higher amperage.

5. Jackson Safety Fixed Shade W10 HSL

93

Overall

93

Features

95

Value

90

Materials

87

Durability

96

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Pros:
  • Simple, narrow design that is prime for use in tight spaces
  • Adaptable and durable shield with a large range of view typical to higher priced helmets
  • Added protection from hazards such as fumes and sparks due to extended front
Cons:
  • Lacks auto darkening filter for more specialist use

Summary:

This helmet is a lightweight and comfortable option with a few key assets. It’s narrow shell design makes it ideal for fitting into tight spaces and performing more sensitive maneuvering. The extended front adds to the convenience of its use as it is a great protection for the throat. This helps to limit the hazard from slag, sparks, fumes and other welding byproducts. This is supplemented by a large viewing area and padded head strap. Also, the shield is built with a shade 10 polycarbonate filter plate and cover plate.

 

Review:

If looking for a simple yet fully capable welding helmet, the Jackson Safety Fixed Shade W10 HSL 100 Welding Helmet is a great option. This is a smart option for anyone from the beginner to the professional welder seeking its simpler functions and unique adaptability. We recommend this helmet for the structural welder due to the long full face design. Its lacking of the auto darkening filter makes for a simpler design much more convenient for backyard, hobbyist welding uses.

Extra Features & Tips:

This set has the useful addition of the Jackson 370 headgear. It would be helpful to also supplement this item with a hardened glass filter if seeking filtering options.

 

Cost and Value:

The Jackson Safety Fixed Shade W10 HSL 100 Welding Helmet is the lowest priced item on this list with an entry level price point.

6. RHINO Auto Darkening Welding Helmet

90

Overall

90

Features

87

Value

96

Materials

85

Durability

99

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Pros:
  • Classic auto darkening welding helmet constructed of carbon fiber
  • Super large viewing window
  • Built from a lightweight Nylon shell with ratchet style at headgear
Cons:
  • Larger than average size

Summary:

The RHINO LARGE VIEW + GRIND Auto Darkening Welding Helmet is built of greater dimensions than most other helmets and has certain key features that set it apart. The viewing area on this helmet is 4″ x 2.6″, more than 10 square inches. Most helmets have one about half of that size. The nylon shell that encases this helmet offers consistent infrared and ultraviolet protection. Also, the nylon is the added convenience of a lightweight and flexible material. This helmet has a shade range of 9-13 and there is a minimum protective shade level for each welding process and arc current.

 

Review:

This helmet truly excels in the size of its viewing area and its flexibility. Most conventional helmets are made of heavier materials and more rigid designs. Therefore, this is another great option for beginner welders who want a more convenient design without a simplified functionality.

Extra Features & Tips:

This helmet is sold with the required 2 lithium metal batteries. Also, a great aspect to this product is that it is sold with a 2 year warranty.

 

Cost and Value:

The RHINO LARGE VIEW + GRIND Auto Darkening Welding Helmet offers one of the best values on this list. Priced at about half of the $100 limit, it offers an extra viewing area, great shade range, lightweight design and the valuable bonus of a 2 year warranty.

7. acklife PAH04D

88

Overall

88

Features

84

Value

89

Materials

90

Durability

87

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Pros:
  • Among the best in optical clarity quality of the auto darkening welding helmets
  • Ultimate UV/IR protection
  • Light transmittance of almost 3 times the normal filter level
  • Fast response and adjustable sensitivity for various environments and task lengths
Cons:
  • Modest width of viewing window

Summary:

The Tacklife PAH04D Auto Darkening Welding Helmet is an option with specified optics and a general ease of use. It includes automatic powering, 1/1/1/1 optical clarity, 4 arc sensors and UV/IR protection up to DIN 16. Also, it has a light transmittance of up to 14% with DIN 3. This greatly outpaces the typical filter with 5% light transmittance at DIN 4. Its advanced optics are defined by angular dependence, diffusion of light and variation of luminous transmittance. It covers the main welding applications of MIG,, MAG, TIG, MMA as well as plasma cutting with its grinding feature.

 

Review:

The Tacklife PAH04D Auto Darkening Welding Helmet is one of the best all around options on this list. It is amazingly durable. It excels in optical quality. It has outstanding UV protection. Our main caveats our in regards to its design-the width of its viewing winding and its extended protection. There are much better other options on the list in those categories. Yet functionally, this is one of the best.

Extra Features & Tips:

This helmet is especially durable with a corrosion resistant, flame retardant and high impact PA material. In terms of extra components, it includes a helmet carry bag and 6 helmet lenses.

 

Cost and Value:

This item is priced below half of our $100 threshold and considering the well rounded specs and high optics, this is really is a tremendous deal. This helmet also has one of the best reputations among our list of welding helmets-largely due to the durability woven into every part of its made.

FAQs

Q:
Which is a better helmet option, battery powered, solar powered or a combination of the two?

A:
Battery Powered

This helmet type is the simplest and fastest with which to begin a welding project. This is obviously because they can be immediately replaced and recharged. Welding helmets typically use lithium or alkaline batteries. In terms of design, they are typically located near the controls of the auto darkening filter in order to directly power the arc sensors. The main assets to battery types are greater longevity and control of use amount. The main disadvantages are cost of replacement and need for maintenance of ON/OFF controls.

Solar Powered

Welding helmets have evolved the use of photovoltaic shells in recent years in order to improve the quality of the auto darkening function. This has greatly expanded the use of solar power and strengthened the auto darkening filter that protects the eyes during use. In place of conventional batteries, such solar powered helmets use batteries incased in a PV panel that powers the solar cells. Advantages to solar powered helmets are lighter weight and less maintenance. Disadvantages are the greater expensive and shorter life time.

Combination

This hybrid of the two battery types is regarded as the best quality power source with the greatest longevity. These represent a wide variety and should be analyzed on a case by case basis.

Q:
What are some key general safety considerations for the use of welding helmets?
A:
Welding helmets are safe as long as the guidelines provided in instructions are followed. However, they should be taken care of and consistently checked before use. They are prone to suffer cracks that can compromise protection from ultraviolet and infrared rays. This is the main concern. Also, when conducting overhead welding, a shoulder cover and leather skull cap should be used in order to protect the head and shoulder from the heat of the metal sparks generated by the welding arc.